Gravity/Permanent Mould Casting

In this casting method, metallic moulds are used which can withstand the high temperatures of molten metal. The permanent mould is made into two parts; both parts are hinged at one end and clamped at other end. Mould is pre-heated before filling the molten metal. After solidification mould is opened and casting is removed. Again it is closed and used for another casting without pre-heating since the heat from previous cast is usually sufficient to maintain the mould temperature.

Advantages

  • Fine grain structure is obtained which results in better mechanical properties.
  • Casting has good surface finish and closer dimensional tolerance.
  • Casting is free from embedded sand.
  • This process is economic for large production.

Disadvantages

  • This process is not suitable for small production due to high cost of die.
  • This process is more suitable for casting of low melting point metal or alloys.
  • Mould life is limited.
  • A complicated shaped casting is difficult to produce by this process.

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