Author: haroonkhan
-
Austempering
This is the method that can be used to overcome the restrictions of conventional quench and tempering. The quench is interrupted at a higher temperature than for martempering to allow the metal at the centre of the part to reach the same temperature as the surface. By maintaining that temperature, both the centre and the…
-
TEMPERING
Tempering is a process of reheating of hardened steel below critical range and cooled at the decreased rate (approximately 4–5 min for each mm of the section). There is partial transformation of martensite to secondary constituent troostite and sorbite. The purposes of tempering are: (a) to reduce some amount of hardness produced during hardening and…
-
HARDENING
The purposes of hardening are: (a) to harden the steel to resist wear, and (b) to enable it to cut other metal. The metal is heated 30–50°C above the upper critical temperature for hypoeutectoid steel and above the same amount above the lower critical temperature for hypereutectoid steel. It is left for soaking for considered…
-
SPHEROIDIZING
Spheroidizing is used to improve the machinability of steel. The workpiece is heated to 730–770°C, slightly above the lower critical temperature, and cooled 25–30°C per hour.
-
ANNEALING
The purposes of annealing are: (a) to soften the metal for easy machining, (b) to remove internal stress caused by working, (c) to increase ductility, (d) to refine grain size, and (e) to modify electrical and magnetic properties. Normalized steel is less ductile and have more yield point and tensile strength than the annealed steel.…
-
NORMALIZING
Normalizing is a process of heating about 30–50°C above higher critical point for the time duration of 15 min and cooling in still air. The purposes of the process normalizing are: (a) to reduce grain size of steel, (b) to remove internal stress caused by working, and (c) to improve some of the mechanical properties.…
-
TTT (TIME–TEMPERATURE–TRANSFORMATION) DIAGRAM
The time–temperature–transformation curves correspond to the start and finish of transformations which extend into the range of temperatures where austenite transforms to pearlite (Figure 24.2). Above 550°C, austenite transforms completely to pearlite. Below 550°C, both pearlite and bainite are formed and below 450°C, only bainite is formed. The horizontal dotted line that runs between the two…
-
IRON–CARBON PHASE DIAGRAM
Iron–carbon (Fe–C) phase diagram shows the solubility of carbon in iron at different temperatures and corresponding structure of the steel. For describing the Fe–C phase diagram, the equilibrium between Fe and Fe–C is considered as metastable. The larger phase field of γ-iron (austenite) compared with that of α-iron (ferrite) reflects the greater solubility of carbon, with a…
-
INTRODUCTION
Heat treatment is a process to control the mechanical properties of engineering materials by heating, cooling, and alloying the metal as per requirement. It deals with change in properties by alloying different elements to the metal at various temperatures. The various mechanical properties such as hardness, toughness, ductility, machinability, and grain refinement are controlled by…
-
PLASMA ARC MACHINING (PAM)
Plasma arc can produce a temperature as high as 33,000°°C. Plasma refers to a gas which has been raised to such a high temperature that it gets ionized and becomes electrically conductive. The plasma torch consists of a conversed focus of arc that operates between tungston electrode and workpiece. The torch is directed onto the…